International Research Journal of Innovations in Engineering and Technology - IRJIET International Open Access, Monthly, Peer Reviewed, Reputed Journal ISSN (online): 2581-3048

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DOI Prefix: 10.47001/IRJIET

Innovative Design of Portable Electrically Insulated Pole Caliper and Safety Tool Carrying System

A.M.ShelakeElectrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, IndiaS.S.JamageElectrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, IndiaS.A.PatilElectrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, IndiaM.R.MujawarElectrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, IndiaP.V.ChouguleElectrical Engineering, DKTE's Yashwantrao Chavan Polytechnic, Ichalkaranji, Maharashtra, India

Vol 10 No 2 (2026): Volume 10, Issue 2, February 2026 | Pages: 56-61

International Research Journal of Innovations in Engineering and Technology

OPEN ACCESS | Research Article | Published Date: 19-02-2026

doi Logo doi.org/10.47001/IRJIET/2026.102008

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Abstract

The Innovative Design of Portable Electrically Insulated Pole Caliper and Safety Tool Carrying System is developed to improve safety, accuracy, and convenience during electrical line inspection and maintenance work. In electrical distribution systems, linemen frequently measure pole dimensions and carry safety tools while working at heights, which increase the risk of electric shock, tool dropping, and human error.

This project focuses on designing a portable, lightweight, and electrically insulated pole caliper that allows safe and accurate measurement of electric poles without direct contact. The caliper is made using high-strength insulating materials to ensure protection against electrical hazards. Along with this, a safety tool carrying system is designed to securely hold essential tools, reducing manual handling and improving worker efficiency.

The proposed system enhances operator safety, work efficiency, and reliability while minimizing accidents during live-line or near-live-line operations. This innovative solution is suitable for use in power distribution maintenance, electrical inspection, and field operations, contributing to safer and smarter electrical infrastructure management.

Keywords

Portable measuring device, Electrically insulated tools, Pole caliper, Lineman safety, Electrical distribution system, Safety tool carrying system, Live-line maintenance, Electrical hazard prevention, Ergonomic design, Power line inspection


Citation of this Article

A.M.Shelake, S.S.Jamage, S.A.Patil, M.R.Mujawar, & P.V.Chougule. (2026). Innovative Design of Portable Electrically Insulated Pole Caliper and Safety Tool Carrying System. International Research Journal of Innovations in Engineering and Technology - IRJIET, 10(2), 56-61. Article DOI https://doi.org/10.47001/IRJIET/2026.102008

Licence Copyright (c) 2026 International Research Journal of Innovations in Engineering and Technology creative common licence This work is licensed under Creative common Attribution Non Commercial 4.0 Internation Licence
References
  1. ASTM F711 – Standard Specification for Fiberglass-Reinforced Plastic (FRP) Rod and Tube Used in Live-Line Tools.
  2. OSHA Standard 1926.957 – Live-Line Tools and Electrical Safety Requirements.
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  6. IS: 2071 (Part 1) – High Voltage Testing Techniques, Bureau of Indian Standards.
  7. IEC 60855 – Insulating Foam-Filled Tubes and Rods for Electrical Use.

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