AI-Powered Supply Chain Disruption Detection and Decision Support System

Allakonda VaishnaviDepartment of Computer Science and Engineering, Mahatma Gandhi Institute of Technology, Hyderabad, IndiaKanigeri AnjaliDepartment of Computer Science and Engineering, Mahatma Gandhi Institute of Technology, Hyderabad, IndiaM.MamathaAssistant Professor, Department of Computer Science and Engineering, Mahatma Gandhi Institute of Technology, Hyderabad, IndiaM.Sandhya RaniAssistant Professor, Department of Computer Science and Engineering, Mahatma Gandhi Institute of Technology, Hyderabad, India

Vol 10 No 5 (2026): Volume 10, Issue 5, May 2026 | Pages: 687-699

International Research Journal of Innovations in Engineering and Technology

OPEN ACCESS | Research Article | Published Date: 31-05-2026

doi Logo doi.org/10.47001/IRJIET/2026.105092

Abstract

Supply chain disruptions have become a major challenge for modern logistics systems due to supplier failures, transportation delays, fluctuating customer demands, and various operational risks. Traditional forecasting and rule-based approaches often struggle to handle the complexity and dynamic nature of supply chain operations. To address these challenges, this paper presents an AI-powered Supply Chain Disruption Detection and Decision Support System designed to improve disruption prediction, demand forecasting, shipment monitoring, and supplier performance analysis using advanced machine learning techniques.

The proposed system utilizes historical supply chain data, including shipment records, inventory information, supplier performance metrics, and operational parameters, to train and evaluate multiple machine learning models such as Random Forest, XGBoost, LightGBM, and CatBoost. Advanced feature engineering techniques and hyperparameter optimization using Optuna were applied to enhance prediction accuracy and model performance. Among the evaluated models, LightGBM achieved the best forecasting and disruption prediction performance.

To improve transparency and interpretability, the system incorporates SHAP-based Explainable Artificial Intelligence (XAI) techniques, which help identify the most influential operational factors contributing to supply chain disruptions. The complete framework is implemented as a web-based application featuring interactive dashboards, real-time monitoring, analytics visualization, and automated reporting capabilities. Experimental results demonstrate that the proposed system significantly improves forecasting accuracy, disruption detection, and decision-making efficiency, making it a suitable solution for intelligent and smart supply chain management applications.

Keywords

Supply Chain Disruption Prediction, Machine Learning, Demand Forecasting, SHAP Explainability, LightGBM, Decision Support System, Logistics Analytics, Supplier Risk Analysis, AI-Based Supply Chain Management.


Citation of this Article

Allakonda Vaishnavi, Kanigeri Anjali, M.Mamatha, & M.Sandhya Rani. (2026). AI-Powered Supply Chain Disruption Detection and Decision Support System. International Research Journal of Innovations in Engineering and Technology - IRJIET, 10(5), 687-699. Article DOI https://doi.org/10.47001/IRJIET/2026.105092

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