Design Optimization of Disc Brake Using Topology Analysis

Brake is an essential mechanism in a vehicle because driver can able to control of speed of vehicle, so there is need to have optimal design of disc brakes. Many times, by applying the disc brake large heat is generated in order to protect disc from failure there is need to have an optimal design. In this paper disc design was done through cero 6.0 version however analysis was done through Ansys workbench 2019 student version. The main purpose of writing this paper is to find out optimal design of disc brake by using thermal analysis and static structural analysis and coupled topological analogy iterations. For this analysis gray cast iron and stainless steel is used to compare results. Finally, in this research got result that if design requires high FOS better to go for Stainless steel, if not able to use gray cast iron for lighter weight product.