Maintenance Analysis of Aida 800 Machine using a Total Productive Maintenance Method through an Overall Equipment Efficiency (OEE) Approach

Abstract

Rapid globalization, shorter product lifecycles, customer-driven innovation, price competition, and technological advances are driving transformations in approaches and methodologies to production processes. The manufacturing sector is feeling the impact of fluctuating customer demand. The sector must have a dynamic ability to motivate them and adopt advanced tools and techniques to respond quickly to customer needs. One of them is PT Yorozu Automotive Indonesia, which uses the Total Productive Maintenance (TPM) method by calculating the Overall Equipment Efficiency (OEE). This article describes the efforts to increase the productivity of the AIDA 800 machine at PT Yorozu Automotive Indonesia by implementing the system and calculation methods in order to increase productivity and at the same time increase employee confidence and satisfaction in the workplace. In this report, some parameters are used to analyze production data. From the parameters used and the results of the analysis, it can be concluded that the AIDA 800 machine at PT Yorozu Automotive Indonesia meets the standards in Total Productive Maintenance and gets an Overall Equipment Effectiveness value above world standards, which is greater than 85%.

Country : Indonesia

1 Budi Setiyana2 M. Anas Juliansyah3 Muchammad

  1. Mechanical Engineering Department, Faculty of Engineering, Diponegoro University Jl. Prof. H. Soedarto, SH, Tembalang-Semarang 50275, Indonesia
  2. Mechanical Engineering Department, Faculty of Engineering, Diponegoro University Jl. Prof. H. Soedarto, SH, Tembalang-Semarang 50275, Indonesia
  3. Mechanical Engineering Department, Faculty of Engineering, Diponegoro University Jl. Prof. H. Soedarto, SH, Tembalang-Semarang 50275, Indonesia

IRJIET, Volume 6, Issue 9, September 2022 pp. 88-94

doi.org/10.47001/IRJIET/2022.609014

References

  1. Afnor, 2001. Terminologie de la maintenance. Norme française.
  2. Lestari, E. P. and Isnina, 2017. Analisis kinerja industri manufajtur di Indonesia. Jurnal Riset Ekonomi dan Manajemen.
  3. Suliantoro, H. and Aulia, N. S., 2012. Pengukuran nilai overall Equipment Effectivness (OEE) dan usulan perbaikan dengan metoda 5S pada line 8 PT. COCA COLA BOTTLING INDONESIA.
  4. Kumar, R., Singh, K. and S. K. Jain, 2022. Assessment of Agile manufacturing impact on business performance of Indian manufacturing industry: A PLS-SEM approach. Sustainable Manufacturing and Service Economics.
  5. Tortorella, G. L., Fogliatto, F. S., Chauchik-Miguel, P. A., Kurnia S. and Jurburg, D. 2021. Integration of Industry 4.0 technologies into Total Productive Maintenance practices. International Journal of Production Economics.
  6. Mobley, R. K., 2004. Maintenance Fundamentals, Massachusetts: Elsevier Butterworth - Heinemann.
  7. Nakajima, S.I, 1984. Introduction To TPM, Tokyo.