Maintenance Analysis of Aida 800 Machine using a Total Productive Maintenance Method through an Overall Equipment Efficiency (OEE) Approach

Rapid globalization, shorter product lifecycles, customer-driven innovation, price competition, and technological advances are driving transformations in approaches and methodologies to production processes. The manufacturing sector is feeling the impact of fluctuating customer demand. The sector must have a dynamic ability to motivate them and adopt advanced tools and techniques to respond quickly to customer needs. One of them is PT Yorozu Automotive Indonesia, which uses the Total Productive Maintenance (TPM) method by calculating the Overall Equipment Efficiency (OEE). This article describes the efforts to increase the productivity of the AIDA 800 machine at PT Yorozu Automotive Indonesia by implementing the system and calculation methods in order to increase productivity and at the same time increase employee confidence and satisfaction in the workplace. In this report, some parameters are used to analyze production data. From the parameters used and the results of the analysis, it can be concluded that the AIDA 800 machine at PT Yorozu Automotive Indonesia meets the standards in Total Productive Maintenance and gets an Overall Equipment Effectiveness value above world standards, which is greater than 85%.