Impact Factor (2025): 6.9
DOI Prefix: 10.47001/IRJIET
Predictive
maintenance is a technique for creating a more sustainable, safe, and
profitable industry. One of the key challenges for creating predictive
maintenance systems is the lack of failure data, as the machine is frequently
repaired before failure. Digital Twins provide a real-time representation of
the physical machine and generate data, such as asset degradation, which the
predictive maintenance algorithm can use. Since 2018, scientific literature on
the utilization of Digital Twins for predictive maintenance has accelerated,
indicating the need for a thorough review. Hydraulic system has been the
mainstream choice in large engineering equipment due to its smooth
transmission, large bearing capacity, and small volume. However, because of the
tightness and invisibility in hydraulic equipment, it is difficult to check and
predict its faults. Common fault diagnosis and maintenance methods for the
hydraulic system can be divided into two types: a signal analysis based on the
mathematical model and a machine learning algorithm based on artificial
intelligence. The first method can only diagnose specific faults based on the
mathematical model, which is not universal, and the second one must rely on
abundant history fault data, which is impossible to obtain in the early running
stage. In order to address these questions, a digital twin framework is
proposed which combines the virtual model with the real part to solve practical
problems. As a concrete realization form of a five-dimension digital twin
model, this framework provides a more feasible solution mode for fault
diagnosis in the hydraulic system. Meanwhile, it expands the functions of faults
prediction and digital model.
Country : India
IRJIET, Volume 8, Issue 4, April 2024 pp. 359-362