Impact Factor (2025): 6.9
DOI Prefix: 10.47001/IRJIET
Connecting
rod is an important component, where the connecting rod is used as a link
between the piston and the crankshaft to transmit the force from the piston to
the crankshaft. In this research, the connecting rod is buckling so that
several tests would be carried out to analyze the mechanism and causes of the failure.
The tests carried out were visual observation, chemical composition testing,
metallographic testing, hardness testing and FEM simulations. The results of
visual observations showed that the failure of the connecting rod was buckling
at the bottom of the small end. The chemical composition test shows that the
material used is AISI 4130 steel which is a low alloy steel. The microstructure
that is formed is the ferrite and pearlite phases on the failed part and
martensite on the part far from the failed part, because the oil in the engine
runs out so there is no lubricant and coolant so that the temperature rises and
causes the connecting rod decrease in hardness value, the hardness test results
show if the material has an average hardness of 500 HV on the part far from
failure and 350 HV on the part that fails, this proves that the main cause of
failure of the connecting rod is a decrease in the hardness value. The FEM
simulation results show that the total deformation due to the engine motion
mechanism is in the part that has failed, this also supports why the connecting
rod failure.
Country : Indonesia
IRJIET, Volume 8, Issue 5, May 2024 pp. 165-169