International Research Journal of Innovations in Engineering and Technology - IRJIET International Open Access, Monthly, Peer Reviewed, Reputed Journal ISSN (online): 2581-3048

Impact Factor (2025): 6.9

DOI Prefix: 10.47001/IRJIET

Evaluating the Influence of the Disc Tool Axis Position Errors on the Machined Helical Gear Surface

Duc Huy NguyenSchool of Mechanical Engineering, Hanoi University of Science and Technology, VietnamHoang Anh TranSchool of Mechanical Engineering, Hanoi University of Science and Technology, Vietnam

Vol 8 No 6 (2024): Volume 8, Issue 6, June 2024 | Pages: 190-194

International Research Journal of Innovations in Engineering and Technology

OPEN ACCESS | Research Article | Published Date: 24-06-2024

doi Logo doi.org/10.47001/IRJIET/2024.806023

pdf iconFull Text PDF
Abstract

This work has presented advanced methods for determining disc tool profiles for machining helical gears and how to evaluate gear errors, as well as the influence of tool axis position errors on the machined gear surface by 3D comparing the tool surfaces corresponding to the tool axis positions. Experimental results for ISO standard helical gears confirm that the precision of the disc tool determined by the proposed method is very high (0.01 mm), with a helix angle greater than 20 degrees, undercutting is likely to occur, the influence of the angle between the tool axis and the machined gear axis on the gear surface deviation is on the order of 0.05 mm per 0.5 angular deviations.

Keywords

Disk tool, helical gear, characteristic curve, undercutting, envelope method


Citation of this Article

Duc Huy Nguyen, & Hoang Anh Tran. (2024). Evaluating the Influence of the Disc Tool Axis Position Errors on the Machined Helical Gear Surface. International Research Journal of Innovations in Engineering and Technology - IRJIET, 8(6), 190-194. Article DOI https://doi.org/10.47001/IRJIET/2024.806023

Licence Copyright (c) 2026 International Research Journal of Innovations in Engineering and Technology creative common licence This work is licensed under Creative common Attribution Non Commercial 4.0 Internation Licence
References
  1. Litvin F.L., Alfonso Fuentes, 2004, "Conjugated Surfaces and Curves, "in Geometry and Applied Theory, Cambridge University Press, 2004, ch. 6, sec.1, pp. 96-99.
  2. I.Veliko, N. Gentcho, "Profiling of rotation tools for forming helical surfaces, "Int. J. Mach. Tools Manuf., vol. 38, pp. 1125−1148, 1998.
  3. N. Stosic, "A geometric approach to calculating tool wear in screw rotor machining, "International Journal of Machine Tools & Manufacture, vol. 46, pp. 1961–1965, 2006.
  4. N. Stosic, "Evaluating errors in screw rotor machining by tool to rotor transformation, " Journal of Engineering Manufacture, vol. 220, 10,  pp. 1589-1596, 2006, https://doi.org/10.1243/09544054JEM552.
  5. N. Oancea, I. Popa, V. Teodor, V. Oancea, "Tool Profiling for Generation of  Discrete Helical Surfaces, "Int. J. of Adv. Manuf. Technol., vol. 50,  pp. 37−46, 2010.
  6. V.G. Teodor, I. Popa, N. Oancea, "The Profiling of end mill and planning tools to generate helical surfaces known by sampled points, "Int. J. Adv. Manuf. Technol, vol. 51, pp. 439−452, 2010.
  7. L.V. Mohan, M.S. Shunmugam, "CAD approach for simulation of generation machining and identification of contact lines, "International Journal of Machine Tools & Manufacture, vol. 44, pp. 717–723, 2004.
  8. L.V. Mohan, M.S. Shunmugam, "Simulation of whirling process and tool Profiling for machining of worms, "Journal of Materials Processing Technology, vol. 185, pp. 191–197, 2007.
  9. Long Hoang, Tien-Long Banh, Tuan-Linh Nguyen, "A new method for designing and machining air compressor screw pairs, "International Journal of Modern Physics B, vol. 34, pp. 1-5, 2020.
  10. Silviu Berbinschi, Virgil Gabriel Teodor, Nicolae Oancea, "3D graphical method for profiling tools that generate helical surfaces, "Int J Adv Manuf Technol, vol. 60, pp. 505–512, 2012, https://doi.org/10.1007/s00170-011-3637-3.
  11. S. Berbinschi, V. Teodor, N. Oancea. "A study on helical surface generated by the primary peripheral surfaces of ring tool, "Int J Adv Manuf Technol, vol. 61, pp. 15–24, 2012, https://doi.org/10.1007/s00170-011-3687-6.
  12. Nguyen T.L, Hoang L., "Disc tool profiling for air compressor screws with complex characteristic curves, "Journal of Machine Engineering, vol. 21,3, pp. 101–109, 2021.
  13. Nicuşor Baroiu, Virgil Gabriel Teodor, Florin Susac, Viorel Păunoiu, Nicolae Oancea, "The planning tool's profiling for roots compressor's rotors. Graphical method in CATIA, "International Journal of Modern Manufacturing Technologies, vol 9, no. 1, pp. 7-13, 2019, https://doi.org/ 10.1007/s00170-011-3637-3.
  14. D. G. Zisopol, D. V. Iacob, and A. I. Portoaca, "A Theoretical Experimental Study of the Influence of FDM Parameters on PLA Spur Gear Stiffness," Engineering, Technology & Applied Science Research, vol. 12, no. 5, pp. 9329–9335, Oct. 2022, https://doi.org/10.48084/etasr.5183.
  15. D. G. Zisopol, M. Minescu, and D. V. Iacob, "A Theoretical-Experimental Study on the Influence of FDM Parameters on the Dimensions of Cylindrical Spur Gears Made of PLA", Eng. Technol. Appl. Sci. Res., vol. 13, no. 2, pp. 10471–10477, Apr. 2023.
  16. Long Hoang, Thanh Tuan Nguyen, "A New Computational Envelope Solution for Helical Gears Disc Tool Profiling", Eng. Technol. Appl. Sci. Res., Vol. 14, No. 4, pp. 15373-15377, Jun. 2024, online first.

Copyright @ 2026 IRJIET. All Right Reserved.

Licensed underCreative Commons Attribution 4.0 International License.