Defect Type Analysis to Minimize the Occurrence of Product Defects in the Cast Iron Production Process

Abstract

The metal casting industry cannot be separated from the occurrence of product defects. Because of this, the quality of the products produced will decrease and will cause the company's funds to be greater. Four types of defects occur in the product, including porous defects, cohesive defects, incomplete defects, and deformation defects. The purpose of this research is to find out the causes of the defects that occur and find out what prevention can be done to reduce the number of funds used but still produce quality products. The production data showed that the cohesive defects were the most common defects, then observations and analyses were carried out. From the results of the analysis, the causes of defects are divided into two factors, namely general factors such as human error and special factors such as errors that occur during the casting process. Prevention efforts that can be done are conducting job training, conducting performance appraisals, and increasing supervision of worker activities.

Country : Indonesia

1 Gunawan Dwi Haryadi2 Ismoyo Haryanto3 Dwi Basuki Wibowo4 Dennis Dama Praviantoko

  1. Mechanical Engineering, Diponegoro University, Semarang, Indonesia
  2. Mechanical Engineering, Diponegoro University, Semarang, Indonesia
  3. Mechanical Engineering, Diponegoro University, Semarang, Indonesia
  4. Mechanical Engineering, Diponegoro University, Semarang, Indonesia

IRJIET, Volume 6, Issue 6, June 2022 pp. 41-46

doi.org/10.47001/IRJIET/2022.606005

References

  1. Tarigan, Zeplin, et al. "The effect of competency management on organizational performance through supply chain integration and quality." Uncertain Supply Chain Management 9.2 (2021): 283-294.
  2. Jezierski, Jan, Michał Jureczko, and Rafał Dojka. "The Impact of Process Factors on Creating Defects, Mainly Lustrous Carbon, during the Production of Ductile Iron Using the Lost-Foam Casting (LFC) Method." Metals 10.8 (2020): 1022.
  3. Pereira, Renato F., et al. "Automatic quantification of spheroidal graphite nodules using computer vision techniques." The Journal of Supercomputing 76.2 (2020): 1212-1225.
  4. Darmawan, AgungSetyo, et al. "Effect of Magnesium on the Strength, Stiffness, and Toughness of Nodular Cast Iron." Materials Science Forum. Vol. 991. Trans Tech Publications Ltd, 2020.
  5. Boldyrev, D. A., et al. "Research and features of preliminary graphitizing processing of melt of iron with silicon carbide on the structure and properties of cast iron castings." IOP Conference Series: Materials Science and Engineering. Vol. 1008. No. 1. IOP Publishing, 2020.
  6. Vaško, Alan, VieraZatkalíková, and VáclavKaňa. "Corrosion resistance of SiMo-and SiCu-types of nodular cast iron in NaCl solution." System Safety: Human-Technical Facility-Environment 2.1 (2020).
  7. Sekunowo, O. I., J. O. Ugboaja, and J. A. Tiamiyu. "Investigation of the Nodularisation Propensity of Calcined Cashew-Nut Shell-Ash in Cast-Iron Melt Graphite." Nigerian Journal of Technological Development 18.1 (2021): 1-8.
  8. De Albuquerque Vicente, André, et al. "Nucleation and growth of graphite particles in ductile cast iron." Journal of Alloys and Compounds 775 (2019): 1230-1234.
  9. Li, Yongjian, et al. "Deep pit repairing of nodular cast iron by laser cladding NiCu/Fe-36Ni low-expansion composite alloy." Materials Characterization 151 (2019): 273-279..
  10. Wigger, T., et al. "In situ synchrotron investigation of degenerate graphite nodule evolution in ductile cast iron." ActaMaterialia 221 (2021): 117367..
  11. Marques, Eva SV, et al. "Improving the mechanical strength of ductile cast iron welded joints using different heat treatments." Materials 12.14 (2019): 2263.
  12. Benedetti, M., V. Fontanari, and D. Lusuardi. "Effect of graphite morphology on the fatigue and fracture resistance of ferritic ductile cast iron." Engineering Fracture Mechanics 206 (2019): 427-441..
  13. Li, Yongjian, et al. "Microstructure characteristics and mechanical properties of new-type FeNiCr laser cladding alloy coating on nodular cast iron." Journal of Materials Processing Technology 269 (2019): 163-171.